Polymer compounding plant

Polymer
compounding plant

Customer Requirement:

Turnkey execution including design & engineering, supply, installation & commissioning of pneumatic conveying systems for handling both raw materials and finished goods in the production process of SAN (Styrene Acrylonitrile), DP ABS (Double Pass Acrylonitrile Butadiene Styrene), ASA DP (Acrylonitrile Styrene Acrylate), and EBA PMI (Ethylene Butyl Acrylate Polymeric Material).

System Design Basis:

Type of conveying:	Dilute phase pneumatic conveying with 11 pressure and 6 vacuum type systems.
Conveying System Solid Throughput/Capacity:	1 TPH to 8 TPH
Conveying Distance (m):	Upto 110 meters

Solutions we offered:

Pneumatic conveying system for several raw materials used in polymer compounding with capacity ranging from 1 TPH to 8 TPH.
Jumbo bag unloading systems with 12 unloading units.
Pneumatic conveying systems from jumbo bag unloading stations to 4 no.s of 100 ton silos
Pneumatic conveying systems for silo unloading to weigh hoppers in process area.
Pneumatic conveying systems from jumbo bag unloading stations to weigh hoppers in process area.
Minor ingredient screw dosing system based on loss-in-weight principle.
De-dusting system for all powder handling points to ensure a dust free atmosphere.
Pneumatic conveying systems and storage silos for finished product.
Automatic open mouth bagging machine with robotic palletizing.
Pneumatic conveyor systems are the best option for transporting polymer pellets & polymer powder from the raw material handling section to processing equipment & for finished products from process equipment to packing section.

Process Flow Diagrams

Experience the Indpro advantage!

Complete Automation: Minimizes manual intervention, improving efficiency and reducing labor costs.
Automatic Batch Preparation: Streamlines production by preparing material batches with high accuracy.
Continuous Storage Volume Monitoring: System equipped with load cells enable real-time tracking of raw material volume, ensuring smooth operation.
Safe Big Bag Handling: Secure unloading of Big Bags and transportation of bulk materials, reducing risks of operator and maintaining dust free powder handling.
Dust-Free Operation: Prevents contamination and creates a cleaner, safer workplace.

Compact Design: Saves space and integrates easily into existing setups.
Efficient Pipe Routing: Optimized layouts reduce energy consumption and wear, improving system longevity.
Critical Spares Availability: Quick access to spare parts minimizes downtime.
24/7 Online Support: Round-the-clock technical assistance ensures operational continuity.
Turnkey Contract: Complete installation of the system including all utilities, simplifying the setup process.
Enhanced Safety Protocols: Safety features protect personnel and equipment while ensuring regulatory compliance.

These features make Indpro’s systems reliable, efficient, and safe for bulk material handling for Plastic & Polymer industry. Indpro’s bulk material handling systems are designed specifically to meet the challenges of handling plastic and polymer materials. These systems cater to a variety of needs in the plastic and polymer industry, from handling raw materials such as resin powders and pellets to conveying finished goods while enhancing quality and productivity.

It will be our pleasure to help you.

Tell us more about your application needs.

Expert Staff

Highly Qualified Engineering Staff

Wide Industry Experience

19+ years of experience in bulk material handling

Long Performing Product Life

Use of quality material and reliable automation systems

Don’t Hesitate To Ask