Plastic Resins Conveying Systems

The plastics industry plays a pivotal role in our modern world, with plastic resins serving as the foundation for a wide range of products we use daily. To ensure efficient production and handling of plastic pellets, pneumatic conveying systems have become an essential system solution for current manufacturing processes. We will explore the key features of plastic resins conveying systems, discuss the challenges they face, and provide solutions to address these issues. Additionally, we will answer some fundamental questions related to plastic pellets and conveying systems.

What is Plastic Resin?

Plastic resin is a fundamental raw material in the plastics industry. It is a polymer compound that, when heated and molded, can be shaped into various plastic products. Plastic resins are used in countless applications, including packaging, automotive components, medical devices, toys, and more.

Plastic Resins Conveying Systems - indpro

Key Features of Plastic Resins Conveying Systems

Raw material handling

Plastic pellets or granules are often sensitive to temperature, humidity, and shear forces. Conveying systems are designed to handle these materials with care, ensuring that they reach their destination intact and without degradation.

Customizability

Conveying systems can be tailored to meet specific production requirements. They come in various sizes, capacity, and configurations, allowing manufacturers to choose the one that best suits their needs.

Dust Control

While conveying a material to the dedicated destination point, at the discharge point, with material dust may come which tends to harm the material quality. To minimize this, our effective online dust control system gives you a satisfactory result which incorporate dust control mechanisms to minimize the release of fine particles into the environment, ensuring a cleaner and safer workplace.

Energy Efficiency

pneumatic conveying systems are designed with energy-efficient features to reduce operating costs and environmental impact. These systems often incorporate variable speed drives and optimized routing.

Challenges and Solutions

Material Degradation

One of the primary challenges in plastic resin conveying is preventing material degradation due to excessive heat or shear forces during transport of mechanical handling. The solution lies in using conveying systems with precise temperature and velocity controls to maintain material integrity.

Corrosion

Over time, equipment can suffer from various degradation due to the nature of some plastic granules. The right material selection in a pneumatic conveying system ensures longevity of the equipment.

Contamination and Cross-Contamination

Contamination is a significant concern, as even small impurities can affect the quality of plastic products. Employing closed-loop conveying systems and incorporating inline filters can help prevent contamination.

Static Electricity

Plastic resins generate static electricity, leading to handling difficulties and even safety hazards. Incorporating anti-static features in conveying systems can mitigate static charge related issues.

Material Flow Irregularities

Plastic pellets can exhibit irregular flow patterns, leading to blockages or material buildup in conveying systems. Proper system design and monitoring can address these challenges.

Benefits of Pneumatic Conveying System

Pneumatic conveying plays a significant role in the transportation of resin materials within the plastics industry. This method of conveying uses air pressure to move resin materials through a network of pipes or tubes, offering several advantages and functionalities in resin conveying:

Gentle Material Handling: Pneumatic conveying is well-suited for handling delicate and fragile resin materials. It minimizes the risk of material degradation or damage during transport, as there are minimal mechanical components that come into direct contact with the resin.
Dust Control: Pneumatic conveying systems can incorporate dust collection and filtration components to maintain a clean and safe working environment, reducing the risk of respiratory issues among workers.

Elimination of Segregation: Pneumatic conveying can help eliminate segregation issues often encountered with other conveying methods. It maintains the uniformity of the resin materials during transport, ensuring consistent quality in the final product.
Long-Distance Transport: Pneumatic conveying is suitable for both short-distance and long-distance resin conveying. It can efficiently transport materials over considerable distances, providing flexibility in plant layout and design in the industry.

Versatility: Pneumatic conveying systems can handle a wide range of resin types, including powders, pellets, granules, and even regrind materials. This versatility makes it a preferred choice for various resin conveying applications.
Reduced Labor and Manual Handling: Automation can be easily integrated into pneumatic conveying systems, reducing the need for manual handling of resin materials, and minimizing labor costs.

Hazardous Dust Containment: Closed loop pneumatic conveying systems are instrumental in maintaining safety standards while transporting resin materials. These systems guarantee a clean and contamination-free transport process.